Active pedestrian protection system

ABSTRACT

A method for cushioning a pedestrian during contact with a moving vehicle. The method includes steps providing an energy-absorbing pedestrian interface structured to cushion the pedestrian during contact, providing an interface deployment mechanism operatively coupled to the interface and structured to move the interface between a stowed position and a deployed position, and moving the pedestrian interface to the deployed position when the vehicle is in motion and prior to contact between the pedestrian and the vehicle.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of U.S. patentapplication Ser. No. 14/588,283, filed Dec. 31, 2014, which claimspriority to U.S. Provisional Application Ser. No. 61/922,705, filed onDec. 31, 2013, the disclosures of which are incorporated herein byreference in their entireties. U.S. patent application Ser. No.14/588,283 is a continuation-in-part of U.S. application Ser. No.14/557,385, filed on Dec. 1, 2014, which claims the benefit of U.S.Provisional Application Ser. Nos. 61/910,270 and 61/910,265, both filedon Nov. 29, 2013, the disclosures of which are incorporated herein byreference in their entireties.

BACKGROUND OF THE INVENTION

The present invention relates to vehicle-mounted safety systems forhelping to prevent injury to pedestrians in the event of contact with amoving vehicle.

Modern vehicles use combinations of sensors and other mechanisms topre-sense and confirm vehicle impacts with pedestrians. Once sensorshave confirmed physical impact with a pedestrian the rapid deployment ofexpendable protective devices occurs. The downfalls of this approachare: (1) pre-contact sensing is expensive; (2) pre-contact sensing isnot reliable or cost effective enough to commit to pre-deployment ofprotective devices. (i.e., deployment prior to contact, so as to be inposition in the event of contact); (3) physical contact sensing isrequired (with or without pre-sensing) to confirm impact.

Thus a need exists for a pedestrian safety system including componentscapable of operatively coupling to sensors and a controller that arepresent in the vehicle for purposes other than operation of the safetysystem. A need also exists for a system which is resettable and operableto pre-position an energy-absorbing device for contact with apedestrian, prior to contact.

SUMMARY OF THE INVENTION

In one aspect of the embodiments described herein, a method is providedfor cushioning a pedestrian during contact with a moving vehicle. Themethod includes steps providing an energy-absorbing pedestrian interfacestructured to cushion the pedestrian during contact, providing aninterface deployment mechanism operatively coupled to the interface andstructured to move the interface between a stowed position and adeployed position, and moving the pedestrian interface to the deployedposition when the vehicle is in motion and prior to contact between thepedestrian and the vehicle.

In another aspect of the embodiments described herein, a method isprovided for positioning an energy-absorbing pedestrian interface toreceive energy from contact between a pedestrian and a moving vehicle.The method includes steps of providing an interface deployment mechanismoperatively coupled to the interface and structured to move theinterface between a first position and a second position, and moving theinterface from the first position to the second position when thevehicle is moving at or above a first predetermined speed.

In another aspect of the embodiments described herein, an activepedestrian protection system is provided. The system includes anenergy-absorbent pedestrian interface structured to cushion a pedestrianduring a collision event between the pedestrian and a vehicle, and apedestrian interface deployment mechanism operatively coupled to theinterface and configured to move the interface between a stowed positionand a deployed position responsive to a speed of the vehicle.

BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings illustrating the various embodiments described herein:

FIG. 1 shows is a schematic view of an active pedestrian protectionsystem in accordance with embodiments described herein.

FIGS. 2A-2C show a schematic representation of a deployment progressionof a pedestrian interface, from a non-deployed or stowed condition to adeployed position or condition, in accordance with an embodimentdescribed herein.

FIGS. 3A-3B show a schematic representation of a deployment progressionof a pedestrian interface, from a non-deployed or stowed condition to adeployed position or condition, in accordance with another embodimentdescribed herein.

FIGS. 4A-4B show a schematic representation of a deployment progressionof a pedestrian interface, from a non-deployed or stowed condition to adeployed position or condition, in accordance with another embodimentdescribed herein.

FIG. 5A is a schematic perspective view of a portion of a vehicleincorporating a pedestrian safety system using an embodiment of anenergy-absorbing member deployment mechanism and an energy-absorbingmember as described herein.

FIGS. 5B-5C show side schematic views of the arrangement shown in FIG.5A, illustrating deployment of a pedestrian interface from anon-deployed or stowed condition to a deployed position or condition, inaccordance with another embodiment described herein.

FIGS. 6A-6B show side schematic views of the arrangement shown in FIG.5A, illustrating deployment of a pedestrian interface from anon-deployed or stowed condition to a deployed position or condition, inaccordance with another embodiment described herein.

FIG. 6C is a side schematic view of a portion of a vehicle incorporatinga pedestrian safety system using another embodiment of anenergy-absorbing member deployment mechanism and an energy-absorbingmember, and illustrating the deployment mechanism and energy-absorbingmember in a non-deployed or stowed condition.

FIG. 6D is the side schematic view of FIG. 6C, showing deployment of thedeployment mechanism and energy-absorbing member of FIG. 6C.

FIG. 7 is a schematic view of one embodiment of a pedestrian protectionsystem housing to which other elements of the pedestrian protectionsystem may be attached to facilitate installation in of the system avehicle.

FIG. 7A is a schematic view of the pedestrian protection system housingof FIG. 7, showing one embodiment of a pedestrian interface operativelycoupled thereto.

FIGS. 8A-8B show a schematic representation of a deployment progressionof a pedestrian interface, from a non-deployed or stowed condition to adeployed position or condition, in accordance with another embodimentdescribed herein.

FIGS. 9A-9B show a schematic representation of a deployment progressionof a pedestrian interface, from a non-deployed or stowed condition to adeployed position or condition, in accordance with another embodimentdescribed herein.

FIG. 10 is a partial side view of a front end of a vehicle including apedestrian protection system in accordance with another embodimentdescribed herein, shown in a stowed or non-deployed condition.

FIG. 11 is a partial perspective view of an underside of the front endof the vehicle of FIG. 10, showing the pedestrian protection systemembodiment of FIG. 10.

FIG. 11A is a schematic view of the pedestrian protection system ofFIGS. 10 and 11 in a fully-deployed or extended condition.

FIG. 12 is the side view of FIG. 10, showing the embodiment of thepedestrian protection system in the fully deployed or extendedcondition.

DETAILED DESCRIPTION

Like reference numerals refer to like parts throughout the descriptionof several views of the drawings. In addition, while target values maybe recited for the dimensions of the various features described herein,it is understood that these values may vary slightly due to such factorsas manufacturing tolerances, and also that such variations are withinthe contemplated scope of the embodiments described herein.

The embodiments described herein relate to an active pedestrianprotection system. The system incorporates and moves one or moreenergy-absorbing components between a stowed or non-deployedconfiguration, and a deployed configuration. The energy-absorbingcomponent(s) are moved to the deployed configuration prior to contactwith a pedestrian and based on the speed of the vehicle, therebypre-positioning the energy-absorbing component(s) prior to contact withthe pedestrian. The system also returns the energy-absorbingcomponent(s) from the deployed configuration to the stowed ornon-deployed configuration, also based on the speed of the vehicle. Theenergy-absorbing component(s) are designed to aid in reducing contactforces between the vehicle and the pedestrian.

FIG. 1 shows a schematic view of an active pedestrian protection system10 in accordance with embodiments described herein. In the embodimentshown in FIG. 1, the protection system 10 includes a pressurized fluidsource 12, a pressurized fluid-actuatable energy-absorbing mechanism 14,a valve mechanism 16 operatively coupled to the fluid source 12 and tothe energy-absorbing mechanism 14, and a controller 18 operativelycoupled to the valve mechanism 16, the fluid source 12, and to a vehiclespeed information source 20 (for example, an on-board speed sensor). Thevalve mechanism 16 may include any necessary fluid flow controlcomponents (including valving, solenoids, etc.) and is operable bycontroller 18 to control fluid flow to and from the energy-absorbingmechanism 14. Controller 18 may control operation of the valve mechanism16 responsive to information relating to the speed of the vehicle. Apressure relief valve or to other fluid venting mechanism (not shown)may be incorporated into the system to relieve excess system pressure ifthe system pressure exceeds a certain level.

In particular embodiments, a pedestrian protection system 10 asdescribed herein is built into the structure of the vehicle. Themechanism for deploying a pedestrian interface as described herein maybe operatively coupled to a vehicle controller and/or to sensorsinstalled in the vehicle during vehicle manufacture.

Pressurized fluid source 12 supplies pressurized fluid (for example,compressed air, a compressed gas, or a hydraulic fluid such as an oil)to the energy-absorbing mechanism 14, causing the mechanism to actuateor deploy in a manner described herein. Fluid source 12 may incorporate(or have operatively coupled thereto) a pump or compressor (such as agas compressor, for example) (not shown). The fluid source may beoperable by the controller to control the direction of fluid flow fromthe fluid source (either toward or away from the fluid-actuatableenergy-absorbing mechanism 14) in a known manner by controller 18, byreversing the flow direction in the pump or compressor, for example.This enables repeated inflation and deflation of an inflatableenergy-absorbing member as described herein. Electronically-controllablevalve mechanisms suitable for the purposes described herein may beobtained from any of a variety of vendors (for example, WIC Valve of SanJose, Calif., or Sizto Tech Corporation (STC) of Palo Alto, Calif.Pressurized fluid sources (for example, compressors) suitable for thepurposes described herein may be obtained from any of a variety ofvendors (for example, ACDelco of Grand Blanc, Mich.)

Controller 18 may be a system controller already installed in thevehicle (for example, during vehicle manufacture), or the controller maybe a dedicated energy-absorbing mechanism controller. Theenergy-absorbing mechanism 14 may be activated responsive to a signalreceived by controller 18 from a suitable speed sensor (or sensors) 20.

In the embodiments described herein, the pedestrian protection system 10is an active system, meaning that an energy-absorbing mechanism 14 asdescribed herein is selectively deployable from a stowed or undeployedcondition (for example, as shown in FIGS. 2A, 3A, 4A, 5B, 6A, 8A, 9A and10-11) to a fully deployed condition (for example, as shown in FIGS. 2C,3B, 4B, 5C, 6B, 8B, 9B and 11A-12) designed to engage a pedestrian,responsive to the occurrence of a predetermined condition or set ofconditions. The energy-absorbing mechanism deploys in a moving vehicleprior to (and in case of) contact between the vehicle and a pedestrian.

In operation of particular embodiments, the system is configured so thatwhen the vehicle is stationary or moving at a speed below apredetermined threshold speed V, the energy-absorbing mechanism remainsin the non-deployed condition. The energy-absorbing mechanism deployswhen the vehicle reaches the threshold speed V. The system maintains theenergy-absorbing mechanism in the fully deployed condition until thevehicle speed falls below the threshold speed V.

In operation of other particular embodiments, the system is configuredso that the energy-absorbing mechanism resides in a stowed ornon-deployed condition when the vehicle is travelling at a speed below afirst predetermined threshold and also reverts to the non-deployedcondition when the vehicle is traveling at a speed above a secondpredetermined threshold greater than the first predetermined threshold.The energy-absorbing mechanism deploys when the vehicle reaches a speedabove the first predetermined threshold. In one particular embodiment,the first predetermined threshold is 10 MPH and the second predeterminedthreshold is 25 MPH. For purposes described herein, the controller maybe operatively coupled to any sensor or other means (for example, aspeedometer or wheel speed sensor) useable for measuring or calculatingvehicle speed. The particular range (or ranges) of vehicle speeds overwhich the energy-absorbing mechanism is deployed may be determined bythe vehicle manufacturer.

Referring again to FIG. 1, in embodiments described herein, theenergy-absorbing mechanism 14 includes a pedestrian interface deploymentmechanism (generally designated 14 b) and a pedestrian interface 14 aoperatively coupled to the deployment mechanism 14 b. The pedestrianinterface 14 a is generally positioned so as to be interposed betweenthe deployment mechanism and a pedestrian during a collision event, soas to be the first portion of the energy-absorbing mechanism to absorbat least a portion of the vehicle-pedestrian contact energy. Thepedestrian interface also serves as the medium through whichvehicle-pedestrian contact forces are transmitted to the deploymentmechanism. The pedestrian interface 14 a is also coupled to thedeployment mechanism 14 b such that activation of the deploymentmechanism 14 b results in movement of the pedestrian interface 14 a froma stowed position to the deployed (or pedestrian-engaging) position, orfrom the deployed position back to the stowed position. Theenergy-absorbing mechanism 14 is thus fully and automatically resettableinto a pre-deployment or non-deployed configuration when the vehicle isstationary and/or travelling at a speed within one or more predeterminedspeed ranges.

In certain embodiments described herein, the pedestrian interface 14 ais structured and positioned to make direct contact with the pedestrianin the event of a collision between the pedestrian and the vehicle. Whenthe pedestrian contacts the pedestrian interface, the contact energy istransferred to the pedestrian interface and (optionally) to thedeployment mechanism, to aid in cushioning the pedestrian impact.

In other embodiments, the pedestrian interface is operatively coupled tothe deployment mechanism and also to another portion of the vehiclewhich may be contacted by a pedestrian during a collision event. Whendeployed, the pedestrian interface 14 a resides between the deploymentmechanism and the other portion of the vehicle. Activation of thedeployment mechanism deploys the pedestrian interface to its deployedposition or condition which, in turn, moves the other portion of thevehicle to a pedestrian-engagement position or configuration prior tocontact with the pedestrian. When the pedestrian contacts the otherportion of the vehicle, the contact energy is transferred to thepedestrian interface and (optionally) to the deployment mechanism, toaid in cushioning the pedestrian impact.

The pedestrian interface is structured to absorb at least a portion ofthe vehicle-pedestrian contact energy. To this end, pedestrian interface14 a may be formed from any suitable energy-absorbing material orcombination of materials, for example, a foam material, a polymer, arubber or other spring-like material, a silicone, one or more metallicmaterials, and/or any other suitable material or combination ofmaterials.

In certain embodiments, the pedestrian interface is structured andattached to the pedestrian interface deployment mechanism so as totransfer and/or more effectively distribute the vehicle-pedestriancontact loads to the deployment mechanism structure, which may also bestructured to absorb a portion of the vehicle-pedestrian contact toenergy.

In embodiments described herein, the pedestrian interface deploymentmechanism is configured to move the interface between a stowed positionand a deployed position responsive only to a speed of the vehicle.

In certain embodiments described herein (for example, as shown in FIGS.2A, 3A and 4A), the pedestrian interface (and, optionally, theassociated deployment mechanism) is structured to be nested or receivedwithin a cavity formed in a surface of the vehicle exterior exposed tocontact by a pedestrian. The pedestrian-facing or exterior-facingsurfaces of the pedestrian interface may also be structured to conformto or be flush with the exterior surfaces of the portion(s) of thevehicle into which the cavity is formed, and into which the pedestrianinterface is received when not in a deployed position. Thus, in thestowed position, the pedestrian interface 14 a does not increase theoverall length or other exterior dimensions of the vehicle.

An example of these conditions is shown in FIGS. 2A-2C and 3A-3B, whichshow pedestrian interfaces 114 a, 314 a received within a cavity 99 aformed in a forward-facing surface 99 b of a vehicle bumper 99. When thepedestrian interfaces 114 a, 314 a are received within cavity 99 a in astowed condition (FIGS. 2A, 3A), the forward-most or pedestrian contactsurfaces 114 c, 314 c of the respective pedestrian interfaces 114 a, 314a are flush with the forward-most surface 99 b of the bumper. Thus, inthe stowed position, the pedestrian interfaces 114 a, 314 a do notincrease the overall length of the vehicle (that is, when stowed, thepedestrian interfaces 114 a, 314 a do not extend past where aconventional vehicle bumper would extend).

Another example of the conditions described above is shown in FIGS.4A-4B, in which a pedestrian interface 214 a is received in a cavity 70a formed in a vehicle A-pillar 70. When the pedestrian interface 214 ais received within cavity 70 a in a stowed condition (FIG. 4A), theexterior or pedestrian contact surface 214 c of the interface 214 a isflush with the exterior surfaces 70 b of the A-pillar.

In alternative embodiments, the pedestrian interface is structured toextend beyond an exterior surface of the vehicle portion in which it isreceived, to enable variations in styling of the vehicle portion andalso to enable the pedestrian interface to be thickened to increaseavailable pedestrian interface crush-space or otherwise modified so asto increase its energy-absorption capability.

In certain embodiments (for example, the embodiments shown in FIGS.2A-2C, 4A-4B and 6A-6B), the deployment mechanism is in the form of aninflatable member or device (such as an airbag, bladder, or otherinflatable device, for example) positioned within a cavity formed in aportion of the vehicle. The pedestrian interface may be attached to aforwardly-positioned portion of the inflatable device, and is moved tothe fully deployed position prior to contact with the pedestrian byinflating the inflatable deployment mechanism. The pedestrian interfaceremains in the stowed position while the vehicle is stationary. Atvehicle speeds at which the pedestrian interface is deployed, inflationof the inflatable device extends the attached energy-absorbing mechanismfrom its non-deployed or stowed position to its deployed position. Atvehicle speeds at which the pedestrian interface is to return to astowed condition, the inflatable deployment device may be deflated orevacuated by venting pressurized fluid from the inflatable device or byreversing the direction of fluid flow to actively evacuate the device,causing the pedestrian interface to retract back into a stowed positionwithin its storage cavity.

An example of a deployment mechanism in the form of an inflatable deviceis shown in FIGS. 2A-2C. FIG. 2A shows the deployment mechanism 114 b ina stowed, pre-inflated condition. When the energy-absorbing mechanism isactivated, a pressurized fluid is introduced into the inflatable device114 b, causing expansion of the device. As the inflatable deviceexpands, the attached energy-absorbing pedestrian interface 114 a movesout of the bumper cavity 99 a (FIG. 2B) to the fully deployed positionshown in FIG. 2C. When the energy-absorbing mechanism is to bede-activated, the inflatable device is evacuated or otherwise deflated,causing the inflatable member 114 b to retract back into cavity 99 a.

Another example of a deployment mechanism in the form of an inflatabledevice is shown in FIGS. 4A-4B. FIG. 4A shows the deployment mechanism214 b in a stowed, pre-inflated condition. When the energy-absorbingmechanism is activated, a pressurized fluid is introduced into theinflatable device 214 b, causing expansion of the device. As theinflatable device expands, the attached energy-absorbing pedestrianinterface 214 a moves out of the A-pillar cavity 70 a to the fullydeployed position shown in FIG. 4B. When the energy-absorbing mechanismis to be de-activated, inflatable member 214 b is evacuated or otherwisedeflated, causing the inflatable member to retract back into cavity 70a.

Another example of a deployment mechanism in the form of an inflatabledevice is shown in FIGS. 5A and 6A-6B. FIG. 5A is a schematicperspective view of a portion of a vehicle incorporating a pedestriansafety system using an embodiment of an interface deployment mechanismand an energy-absorbing pedestrian interface as described herein. FIG.6A shows an inflatable deployment mechanism 614 b in a stowed,pre-inflated condition. When the energy-absorbing mechanism isactivated, a pressurized fluid is introduced into the inflatable device614 b, causing expansion of the device. As the inflatable deviceexpands, the energy-absorbing pedestrian interface 614 a (attached tothe inflatable device 614 b and to rear portion 100 a of vehicle hood100) moves to the fully deployed position shown in FIG. 6B. When theenergy-absorbing mechanism is to be de-activated, inflatable member 614b is evacuated or otherwise deflated, returning the energy-absorbingmember 614 a to its stowed position and moving the attached hood rearportion 100 a to its normal operating position.

Another example of a deployment mechanism in the form of an inflatabledevice is shown in FIGS. 6C-6D. The vehicle shown in FIGS. 6C-6Dincorporates a movable cowl panel 100 b positioned between the rear edgeof the hood 100 and the base of the vehicle windshield. This panel mayhouse windshield wipers and/or other components and may be hingedly orotherwise rotatably connected to the hood or to another portion of thevehicle. FIG. 6C shows an inflatable deployment mechanism 714 b in astowed, pre-inflated condition. When the energy-absorbing mechanism isactivated, a pressurized fluid is introduced into the inflatable device714 b, causing expansion of the device. As the inflatable deviceexpands, the pedestrian interface 714 a (attached to the inflatabledevice 714 b and to cowl panel 100 b) moves to the fully deployedposition shown in FIG. 6D. When the energy-absorbing mechanism is to bede-activated, inflatable member 714 b is evacuated or otherwisedeflated, returning the energy-absorbing member 714 a to its stowedposition and moving the attached cowl panel 100 b to its normaloperating position.

The inflatable member may be structured to help ensure that it inflatesor expands in a desired direction, and also that it contracts in theopposite direction when it is evacuated. This structure helps ensurethat the pedestrian interface is consistently and automaticallyre-seated in its stowage cavity between deployments. In one embodiment,the inflatable member has an expandable accordion or bellows-likestructure structured to expand in a predetermined direction duringinflation. Other suitable structures may also be used. Pressurized fluidsource(s) for the inflatable member may include, for example, areservoir charged by operation of a compressor, pump and/or other knownelements; a compressor, pump, and/or other known elements for supplyingpressurized gas directly to and/or for extracting gas from theinflatable member; or any other suitable fluid source. A separatepressurized fluid source may be operatively coupled to each inflatablemember. Alternatively, a common pressurized fluid source may be coupledto multiple inflatable members.

Certain mechanisms usable as deployment mechanisms for deploying thepedestrian interface are described in U.S. application Ser. No.14/557,385, the disclosure of which is incorporated herein by referencein its entirety. Referring to FIGS. 8A-9B, in certain embodiments, thedeployment mechanism is in the form of one or more swingable deploymentarms 814 b operatively coupling pedestrian interface to a portion of thevehicle. The embodiments shown in FIGS. 8A-9B utilize two deploymentarms, with one arm connected to the pedestrian interface 814 a proximateeach end of the member. However, any desired number of deployment armsmay be used. Also, arms 814 b may be connected to the pedestrianinterface at any desired location or locations, depending on theoperational, structural or dimensional requirements of the particularapplication. In addition, arms 814 b may be rotatably coupled to ahousing 40 (as shown in FIG. 7A) mountable to the vehicle or directly toa portion of the vehicle (for example, to vehicle frame 90 shown in FIG.8A). Also, in addition to controller 18 and any required sensors, eachof the embodiments shown in FIGS. 8A-9B may include any pressurizedfluid sources, valving, electronic controls, and/or any other componentsknown in the art and required for functioning of the particularembodiment as described herein.

Pressurized fluid source(s) for a system employing swingable arms mayinclude, for example, a pressurized gas reservoir charged by operationof a compressor, pump and/or other known elements; a reservoir, pump,and/or other known elements for a pneumatic or other pressurized gassystem or hydraulic system; or any other suitable fluid source. Aseparate pressurized fluid source may be operatively coupled to eachswingable arm 814 b. Alternatively, a common pressurized fluid sourcemay be coupled to both swingable arms.

In the embodiments shown in FIGS. 8A-9B, arms 814 b and the pedestrianinterface 814 a attached thereto reside in a stowed condition aspreviously described, prior to activation of the pedestrian protectionsystem. Arms 814 b are operatively coupled to the vehicle so as toswivel or rotate along a pre-defined arc relative to the vehicle todeploy pedestrian interface 814 a.

FIG. 8A shows the swingable arms and the pedestrian interface 814 a in astowed or pre-activation condition. In the embodiment shown in FIGS.8A-8B, after system activation, the deployment arms 814 b move fromtheir stowed positions, swinging or rotating generally downwardly asindicated by arrows MM to position attached the pedestrian interface 814a below the vehicle bumper 99 as shown in FIG. 8B. FIG. 9A shows theswingable arms 814 b and the pedestrian interface 814 a in a stowed orpre-activation condition in another embodiment of the system. In theparticular embodiment shown in FIGS. 9A-9B, after system activation, thedeployment arms 814 b move from their stowed positions, swinging orrotating generally forwardly and downwardly as indicated by arrows M′M′to position the pedestrian interface 814 a below the bumper 99 as shownin FIG. 9B.

Arms 814 b may be operatively coupled to any suitable type of knownrotary actuator (generally designated 55), for example, a stepper motorand associated sensors and/or position encoder and other hardware; astepper motor and associated gear train, sensors and/or position encoderand other hardware; a known fluid power rotary actuator and associatedhardware, or any other suitable rotary actuator. Such actuators areavailable from a variety of vendors. A separate rotary actuator 55 maybe coupled to each of arms 814 b, or both arms may be rotated by asingle rotary actuator 55 (as shown in FIG. 7A). The type of rotaryactuator used will be specified according to such factors as the vehiclesize envelope into which the pedestrian protection system is to bepositioned, the torque requirements for a particular design ofpedestrian interface 814 a and rotating arms 814 b, and other pertinentfactors.

The rotary actuator(s) 55 are operatively coupled to controller 18. Uponreceipt of an activation signal from the controller (and as describedelsewhere herein), the rotary actuator (s) operate to swing the arms 814b downwardly and/or along the desired arcs until the pedestrianinterface 814 a reaches its deployment position. If desired, one or morehard stops (not shown) may be operatively coupled to arms 814 b to limitrotation motion of the arms in a manner known in the art.

The pedestrian protection system may also be structured to maintain thepedestrian interface 814 a in the fully deployed position responsive toreaction forces exerted on the leg-engaging member by a pedestrian incontact with the member. In an embodiment using pressurized fluid tocontrol arm position, the reaction forces may be absorbed in a knownmanner by the pressurized fluid in the arms.

In an embodiment employing swingable or rotatable arms 814 b, the armsmay be structured to enable adjustment of the lengths of the arms (forexample, using a telescoping structure), or to enable variation of thedistance D9 (shown in FIG. 9B) between pivot locations of the arms onthe housing or vehicle, and the locations on the arms 814 b at which thepedestrian interface 814 a is attached. This provides additionalflexibility in positioning of the pedestrian interface 814 a, asdescribed elsewhere herein.

In certain embodiments (for example, in the embodiments shown in FIGS.3A-3B and 5B-5C) the deployment mechanism is in the form of one or moretelescoping arms operatively coupling the pedestrian interface to aportion of the vehicle. The embodiments described herein utilize twospaced-apart telescoping arms, with each arm coupled to an associatedportion of the pedestrian interface. However, any desired number oftelescoping arms may be used. Also, the arms may be connected to thepedestrian interface(s) at any desired location or locations along themember(s), depending on the operational, structural or dimensionalrequirements of the particular application.

An example of a deployment mechanism in the form of one or moretelescoping arms is shown in FIGS. 3A-3B. Referring to FIG. 3A, in oneembodiment, each of arms 314 b is in the form of a pneumatic orhydraulic piston-and-cylinder arrangement. A piston rod 314 e isattached to the piston 314 d so as to move along with the piston. Aportion of the pedestrian interface 314 a is coupled to an end of eachpiston rod 314 e. In a known manner, upon activation of theenergy-absorbing mechanism, fluid flow is directed by the valvingmechanism 16 to either side of the piston in each cylinder 314 in aknown manner, resulting in movement of the pistons 314 d along interiorsof their associated cylinders. This produces a corresponding movement ofthe pedestrian interface 314 a attached to the ends of the rods 314 e,to the fully deployed position of the pedestrian interface as shown inFIG. 3B.

Another example of a deployment mechanism in the form of one or moretelescoping arms is shown in FIGS. 5B-5C. The energy-absorbing memberdeployment mechanism and the energy-absorbing member represented in FIG.5A may be in the form shown in FIGS. 6A-6B, as previously described, orFIGS. 5B-5C. Referring to FIG. 5B, in one embodiment, each of arms 514 bis in the form of a pneumatic or hydraulic piston-and-cylinderarrangement. A piston rod 514 e is attached to the piston (not shown) soas to move along with the piston. A portion of the pedestrian interface514 a is coupled to an end of each piston rod 514 e. In a known manner,activation of the energy-absorbing mechanism causes pressurized fluid tobe introduced into (or to flow within) the cylinders, resulting inmovement of the pistons along interiors of their associated cylinders,thereby producing a corresponding movement of the pedestrian interface514 a attached to the ends of the rods 514 e, to the fully deployedposition of the pedestrian interface as shown in FIG. 5C. At the fullydeployed position of the pedestrian interface, hood rear portion 100 ais raised to a level above its normal operating position as shown.

In another embodiment, rather than using an inflatable member as adeployment mechanism as described with regard to FIGS. 6C-6D, apiston-and-cylinder arrangement and piston rod 514 e as just describedis used to move a cowl panel 100 b as shown in FIGS. 6C-6D to apedestrian-engaging position. A pedestrian interface 514 a may beattached to an underside of the cowl panel as shown in FIGS. 6C-6D. Whenthe energy-absorbing mechanism is activated, movement of the piston rod514 e rotates the pedestrian interface and cowl panel 100 b in themanner shown in FIG. 6D, as previously described.

Another example of a deployment mechanism in the form of one or moretelescoping arms is shown in FIGS. 10-12. Referring to FIG. 11A, in oneembodiment, each of arms 914 b is in the form of a pneumatic orhydraulic piston-and-cylinder arrangement. A piston rod 914 e isattached to the piston 914 d so as to move along with the piston. Aportion of the pedestrian interface 914 a is attached to an end of eachpiston rod 914 e. In a known manner, activation of the pedestrianprotection system causes pressurized fluid to be introduced into (or toflow within) the cylinders, resulting in movement of the pistons 914 dalong interiors of their associated cylinders. Movement of the pistons914 d produces movement of the rods 914 e attached to the pistons, andalso a corresponding movement of the pedestrian interface 914 a attachedto the ends of the rods 914 e, to the fully deployed position of thepedestrian interface.

FIG. 11A shows one example of a system employing actuatable arms 914 bin the form of piston-and-cylinder arrangements. In addition to arms 914b and pedestrian interface 914 a, this embodiment of the system includesa controller 18 coupled to the arms 914 b for controlling deployment ofthe pedestrian interface 914 a in accordance with pre-determinedcriteria, and one or more pressurized fluid sources and associated fluidflow control mechanisms (including valving, solenoids, etc.) (generallydesignated 16) operatively coupled to the controller 18 and to thecylinders 914 b and structured to provide pressurized fluid to the armswhen desired.

Arms 314 b, 514 b, 914 b may be structured, oriented and operativelycoupled to the vehicle so that parallel longitudinal or thrust axes P1and P2 of the cylinders (as shown in FIGS. 3A and 3B, for example) aredirected toward or aligned with the final deployment position of theassociated pedestrian interface 314 a, 514 a, 914 a and so that thestrokes of the arms, when actuated, move the pedestrian interface 314 a,514 a, 914 a into the desired fully deployed position.

Pressurized fluid source(s) for a system employing telescoping arms mayinclude, for example, a reservoir charged by operation of a compressor,pump and/or other known elements for a pneumatic system; a reservoir,pump, and/or other known elements for a pneumatic or other pressurizedgas system or hydraulic system; or any other suitable fluid source. Aseparate pressurized fluid source may be operatively coupled to eachcylinder. Alternatively, a common pressurized fluid source may becoupled to both cylinders.

Other forms of the energy-absorbing member deployment mechanism and theenergy-absorbing member are also contemplated. The particular methodused to position or deploy the pedestrian interface prior to contactwith a pedestrian will be determined by factors such as the availableenvelope size into which the pedestrian protection system may beinstalled; the distance of the pedestrian interface from the stowedposition to the deployed position, and other pertinent factors.

In a particular embodiment, the pedestrian protection system includes ahousing 40 to which other components of the pedestrian protection system(for example, pedestrian interface 14, sensor(s) 20, controller 18, anytelescoping arms and/or swingable arms, and any associated actuationmechanism (not shown), and any other desired component(s)) may bemounted so as to form a module which may be affixed to the vehicle frameor to another suitable portion of the vehicle. The housing enablesmounting of the pedestrian protection system components thereto andfixing of the positions and orientations of the components with respectto each other, to facilitate pedestrian protection system installationand proper operation of the system. The housing also enables thepedestrian protection system to be more easily retrofit onto an existingvehicle. Mounting aids such as suitable spacers or mounting brackets(not shown) may also be used to aid in attaching the housing to a givenvehicle.

FIG. 7 is a schematic view of one embodiment of a housing 40 suitablefor mounting the other pedestrian protection system components thereon.In the embodiment shown in FIG. 7, housing 40 includes a first portion40 a and a second portion 40 b structured so as to be slidable orotherwise positionally adjustable with respect to the first portion whencoupled to the first portion. In the embodiment shown, first and secondportions 40 a and 40 b are structured to permit a width W of the housing(extending perpendicular to a fore-aft axis of the vehicle when mountedin the vehicle) to be adjusted, and the housing portions secured inposition to maintain the desired width dimension. This adjustability ofthe housing width facilitates attachment of the housing to vehicleframes of various sizes. After the housing portions 40 a and 40 b havebeen fixed in position with respect to each other, other elements of thepedestrian protection system may be attached to the housing portions,using fasteners, welds, or any other suitable method or methods. Housingmay be formed from any suitable material or materials (for example,metallic materials, polymers, etc.). The telescoping arms 914 b may beattached to the housing portions as shown and in accordance with one ofthe embodiments described herein.

FIG. 7A is a schematic view similar to FIG. 7, showing an embodiment inwhich swingable or rotatable arms 814 b are attached to housing 40. Inthe embodiment shown in FIG. 7A, arms 814 b are shown rotatably attachedto housing portions 40 a and 40 b. Arms 814 b are rotated by a singlerotary actuator 55 operatively coupled to the arms and to housing 40 (ordirectly to the vehicle). Alternatively, each of arms 814 b may beoperatively coupled to a separate rotary actuator. Although swingablearms 814 b are shown mounted to the housing in FIG. 7A, a housing 40 mayalso be used to position and secure telescoping arms (such as arms 314 bpreviously described) to the vehicle.

In addition, the other elements of the pedestrian protection system maybe attached to the housing portions prior to fixing of the housingportions 40 a and 40 in position with respect to each other. Thispermits the housing width W to be adjusted for attachment to portions ofa specific vehicle, according to the requirements of a particularapplication and with the other system elements already attached.

In another embodiment, the housing 40 is formed as a single, unitarystructure having a non-adjustable width W. The width dimension W isspecified so as to facilitate mounting of the housing to a frame orportions of a specific vehicle design.

As described herein, the module may incorporate or be operativelycoupled to an existing vehicle controller and/or sensors, or the modulemay be self-contained, incorporating its own controller and/or sensor(s)configured to actuate the pedestrian interface prior to contact betweenthe vehicle and the pedestrian, according to one or more of theoperational modes described herein.

In particular embodiments, the pedestrian protection system isstructured such that the final positions and/or orientations of variouscomponents of the pedestrian protection system are adjustable withrespect to the portions of the vehicle to which they are mounted. Forexample, any of the piston-cylinders arrangements previously describedmay be adjustable-stroke cylinders. Such cylinders are known in thepertinent art and are available from any of a variety of suppliers, forexample TRD Manufacturing, Inc. of Machesney Park, Ill.

Also, where any of the deployable arms 814 b, 914 b are attached to ahousing 40 as described herein, a portion of each cylinder may berotatably attached to an associated housing portion to permit adjustmentof the cylinder angular orientation with respect to the housing,according to the requirements of a particular application. The cylindermay be pivoted about the rotatable connection to provide the desiredangular orientation, and then secured in this orientation using a pin,fasteners, or any other suitable securement mechanism. Alternatively,rotatability of the cylinder with respect to the vehicle frame may beprovided by direct rotatable attachment of the cylinder to the vehicleframe. Alternatively, rotatability of the cylinder with respect to thevehicle frame may be provided by attachment of a suitable bracket to theframe, with respect to which the cylinder may be structured to rotatewhen coupled thereto. This enables adjustment of the orientation of thecylinder with respect to the vehicle frame without the need to mount thecylinder on a separate housing.

In addition, where any of the deployable arms 814 b, 914 b are attachedto a housing 40 as described herein, the cylinders may be mounted toassociated portions of the housing so as to permit slidable movement ofthe cylinder with respect to the housing along the axis (either axis P1or P2, FIG. 3A-3B) of extension of the telescoping arms. The cylinderbody may be slidably positioned along the housing according to therequirements of a particular application and then secured in a givenposition using a pin, fasteners, or any other suitable securementmechanism. Alternatively, slidability of the cylinder with respect tothe vehicle frame may be provided by attachment of a suitable bracket orother hardware to the frame, along which the cylinder may be structuredto slide when coupled thereto. This enables adjustment of the locationof the cylinder along the deployment axis without the need to mount thecylinder on a separate housing.

In addition, the pedestrian interface may be rotatably connected to theends of any cylinder piston rods or swingable arms (using for example, apin), so as to permit adjustment of the angular orientation of thepedestrian interface with respect to the projected path of loading bythe pedestrian, and in accordance with the final deployed position ofthe member. The pedestrian interface may be oriented as needed andsecured in the desired orientation using any suitable method.

Other portions of the pedestrian protection system may also bepositionally and/or rotationally adjustable so as to provide flexibilitywith regard to installation of the system in a vehicle, while ensuringthat the fully deployed position of the pedestrian interface is attainedafter activation of the system. More specifically, the adjustabilitydescribed provides flexibility in the positioning and attachment of thesystem components to the vehicle so as to ensure that the pedestrianinterface, when fully deployed, resides at a desired predeterminedlocation with respect to the vehicle bumper and with respect to adriving surface R of the vehicle.

In particular embodiments, both the deployment mechanism and thepedestrian interface coupled thereto are structured to absorb at least aportion of the pedestrian-vehicle contact energy when the pedestrianinterface is in a deployed position. For example, the pedestrianinterface may be formed from a suitable energy-absorbing material ormaterials as previously described, while the deployment mechanism may bea device (for example, an inflatable airbag or bladder) actuatable by apressurized fluid and provided with a pressure relief valve or anothersuitable mechanism for controlled venting of the pressurized fluidcontained therein, responsive to pedestrian-vehicle contact forcesand/or to vent gases in the inflatable device while it is maintained inthe inflated condition. Also, the piston-cylinder arrangements describedherein may be provided with a relief valve or other mechanism forventing pressurized fluid or otherwise enabling a reduction in theactuation pressure responsive to contact between the pedestrian and thepedestrian interface. This aids the mechanism in absorbing thepedestrian-vehicle contact forces in a controlled manner.

In particular embodiments utilizing a piston-cylinder arrangement in thedeployment mechanism, the energy-absorbing mechanism is structured suchthat the fully deployed position and/or orientation of the pedestrianinterface is adjustable with respect to the portion of the vehicle towhich it is mounted. For example, the cylinders may be adjustable-strokecylinders, thereby enabling adjustment of the distance from the stowedposition to which the pedestrian interface may be extended. Suchcylinders are known in the pertinent art and are available from any of avariety of suppliers, for example TRD Manufacturing, Inc. of MachesneyPark, Ill.

If desired, the controller 18 may also be coupled to an audible orotherwise detectable alarm (not shown) designed to notify the vehicleoccupant (responsive to information received from a limit sensor orother suitable sensor coupled to the controller) of a failure of thepedestrian protection system to deploy, a condition which may indicate amalfunction of the system.

Using the principles described herein, an actuatable deploymentmechanism and pedestrian interface may be incorporated into any suitableportion of the vehicle which may be contacted by a pedestrian during acollision, to provide a selectively deployable energy-absorbingmechanism which aids in reducing and/or absorbing the pedestrian-vehiclecontact forces.

It should be noted that the term “exemplary” as used herein to describevarious embodiments is intended to indicate that such embodiments arepossible examples, representations, and/or illustrations of possibleembodiments and such term is not intended to connote that suchembodiments are necessarily extraordinary or superlative examples.

The terms “coupled,” “connected,” and the like as used herein means thejoining of two members directly or indirectly to one another. Suchjoining may be stationary (e.g., permanent) or moveable (e.g., removableor releasable). Such joining may be achieved with the two members or thetwo members and any additional intermediate members being integrallyformed as a single unitary body with one another or with the two membersor the two members and any additional intermediate members beingattached to one another.

It will be understood that the foregoing description of the embodimentsof the present invention is for illustrative purposes only, and that thevarious structural and operational features herein disclosed aresusceptible to a number of modifications, none of which departs from thespirit and scope of the present invention. The preceding description,therefore, is not meant to limit the scope of the invention. Rather, thescope of the invention is to be determined only by the appended claimsand their equivalents.

The invention claimed is:
 1. A method for cushioning a pedestrian duringcontact with a moving vehicle, comprising steps of: providing apedestrian interface that is disposable within an associated cavitydefined by an A-pillar of the vehicle, the pedestrian interfacecushioning the pedestrian during contact with the vehicle, providing aninterface deployment mechanism, the pedestrian interface beingoperatively coupled to the interface deployment mechanism, the interfacedeployment mechanism for moving the pedestrian interface between astowed position and a deployed position, moving the pedestrian interfaceto the deployed position when the vehicle is moving at or above a firstpredetermined speed, and moving the pedestrian interface to the stowedposition when the vehicle is moving below the first predetermined speed,wherein at least a portion of the pedestrian interface is within thecavity in the stowed position and is outside the cavity in the deployedposition.
 2. The method of claim 1 wherein the interface deploymentmechanism is disposed in the cavity.
 3. The method of claim 1 whereinthe interface deployment mechanism comprises an inflatable device. 4.The method of claim 1 wherein the pedestrian interface is disposed flushwith an exterior surface of the portion of the vehicle in which thecavity is defined.
 5. The method of claim 1 wherein the pedestrianinterface comprises a foam material, a polymer material, a rubbermaterial, a silicone material, a metallic material, and/or a combinationthereof.
 6. An active pedestrian protection system comprising: apedestrian interface for cushioning a pedestrian during a collisionevent between the pedestrian and a vehicle, wherein at least a portionof said pedestrian interface is disposed within an associated cavitydefined by an A-pillar of the vehicle; and an interface deploymentmechanism operatively coupled to the pedestrian interface for moving thepedestrian interface between a stowed position within the cavity and adeployed position outside the cavity, wherein the pedestrian interfaceis disposed outside of the cavity in the deployed position, and whereinthe pedestrian interface is moved to the deployed position in responseto the vehicle moving at or above a first predetermined speed and ismoved to the stowed position in response to the vehicle moving below thefirst predetermined speed.
 7. The system of claim 6 wherein theinterface deployment mechanism is disposed in the cavity.
 8. The systemof claim 6 wherein the deployment mechanism comprises an inflatabledevice.
 9. The system of claim 6 wherein the pedestrian interface isdisposed flush with an exterior surface of the portion of the vehicle inwhich the cavity is defined.
 10. The system of claim 6 wherein thepedestrian interface comprises a foam material, a polymer material, arubber material, a silicone material, a metallic material, and/or acombination thereof.